Standard Guide for Harvesting Coal Combustion Products Stored in Active and Inactive Storage Areas for Beneficial Use
1.1 This guide covers a framework to address critical aspects related to the harvesting of CCPs placed in active (operational) and inactive (closed or no longer receiving CCPs) storage areas. These storage areas may be used for wet or dry material, and may be located at active or inactive facilities (that is, coal-fired electric utilities or independent power producers that are currently generating electricity or have ceased to do so, respectively). Also, CCPs may be harvested from active or inactive storage areas located on-site or off-site of the facility.
1.2 This guide does not include information on how to determine what storage areas or facilities, or both, should be selected for potential harvesting of CCPs, as each entity may approach a harvesting program in accordance with their own harvesting pursuits and regulatory requirements. In addition, it does not include information on how an energy company or other interested parties should evaluate inventories to determine the order of their storage areas for potential harvesting, including consideration of risk, performance, and cost. This guide is intended to be used to evaluate the potential harvesting of the storage areas once the storage areas are selected for evaluation.
1.3 This guide is comprised of the following sections: Scope, Section 1; Referenced Documents, Section 2; Terminology, Section 3; Significance and Use, Section 4; Project Planning and Scoping, Section 5: Background Review of CCP Storage Areas, Section 6; Detailed Characterization of CCP Storage Areas, Section 7; Harvesting Planning and Scoping of CCP Storage Areas, Section 8; Harvesting Detailed Design and Approval (as applicable) of CCP Storage Areas, Section 9; and Harvesting Implementation of CCP Storage Areas, Section 10. Not all information within this guide will be necessary for each harvesting project, and the user should determine the applicability of each section.
1.4 This guide does not include information on the processing of harvested CCPs, and therefore, additional approvals not discussed within this guide may be needed (for example, residual waste processing approvals, air approvals specific to processing, water control approvals, storage system approvals, etc.).
1.5 As CCPs are produced, they may be sent off-site directly to beneficial use applications, such as concrete, wallboard and controlled or structural fills, while the alternative is to direct them to dry or wet storage areas. Although many CCPs were placed in storage due to not meeting applicable specifications for use, many other CCPs were stored for lack of market. In either case, the CCPs retain the ability to be considered a wanted material that provides a functional benefit and a benefit to the environment. They can be harvested and lightly processed, if necessary, to meet relevant product specifications and substitute for the raw materials. Depending on the type and homogeneity of CCPs and the type of storage area from which the materials are being harvested (that is, dry or wet storage areas), this harvesting and processing may include, but is not limited to, excavating or dewatering/dredging, drying, milling, classifying and storing or transporting the material before they are beneficially used.
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1.1 This guide covers a framework to address critical aspects related to the harvesting of CCPs placed in active (operational) and inactive (closed or no longer receiving CCPs) storage areas. These storage areas may be used for wet or dry material, and may be located at active or inactive facilities (that is, coal-fired electric utilities or independent power producers that are currently generating electricity or have ceased to do so, respectively). Also, CCPs may be harvested from active or inactive storage areas located on-site or off-site of the facility.
1.2 This guide does not include information on how to determine what storage areas or facilities, or both, should be selected for potential harvesting of CCPs, as each entity may approach a harvesting program in accordance with their own harvesting pursuits and regulatory requirements. In addition, it does not include information on how an energy company or other interested parties should evaluate inventories to determine the order of their storage areas for potential harvesting, including consideration of risk, performance, and cost. This guide is intended to be used to evaluate the potential harvesting of the storage areas once the storage areas are selected for evaluation.
1.3 This guide is comprised of the following sections: Scope, Section 1; Referenced Documents, Section 2; Terminology, Section 3; Significance and Use, Section 4; Project Planning and Scoping, Section 5; Background Review of CCP Storage Areas, Section 6; Detailed Characterization of CCP Storage Areas, Section 7; Harvesting Planning and Scoping of CCP Storage Areas, Section 8; Harvesting Detailed Design and Approval (as applicable) of CCP Storage Areas, Section 9; and Harvesting Implementation of CCP Storage Areas, Section 10. Not all information within this guide will be necessary for each harvesting project, and the user should determine the applicability of each section.
1.4 This guide does not include information on the processing of harvested CCPs, and therefore, additional approvals not discussed within this guide may be needed (for example, residual waste processing approvals, air approvals specific to processing, water control approvals, storage system approvals, etc.).
1.5 As CCPs are produced, they may be sent off-site directly to beneficial use applications, such as concrete, wallboard and controlled or structural fills, while the alternative is to direct them to dry or wet storage areas. Although many CCPs were placed in storage due to not meeting applicable specifications for use, many other CCPs were stored for lack of market. In either case, the CCPs retain the ability to be considered a wanted material that provides a functional benefit and a benefit to the environment. They can be harvested and lightly processed, if necessary, to meet relevant product specifications and substitute for the raw materials. Depending on the type and homogeneity of CCPs and the type of storage area from which the materials are being harvested (that is, dry or wet storage areas), this harvesting and processing may include, but is not limited to, excavating or dewatering/dredging, drying, milling, classifying and storing or transporting the material before they are beneficially used.
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4.1 Purpose— This guide provides a process for reclamation of existing CCPs placed in active and inactive storage areas. The guide includes information on the following activities required for the safe and effective reclamation of CCPs from storage areas:
More detailed descriptions of these activities are in Sections 6 through 10.
4.2 Potential Beneficial Uses of CCPs— There are many CCP storage areas that are potentially harvestable and can provide a functional benefit in a wide variety of beneficial uses. The beneficial use of CCPs contained in these storage areas can have significant environmental and economic benefits for the facility, the facility owner and the local economy, and can significantly reduce disposal operations (1-4).4
Beneficial use of CCPs can provide industry with a safe and responsible way to economically manage the CCPs, while promoting conservation and recycling/reuse, meeting sustainability goals, and addressing the shortage of CCPs in some building product market areas (1, 2, 5). CCPs consist of fly ash, bottom ash, boiler slag, fluidized-bed combustion (FBC) ash, economizer ash, and flue gas desulfurization (FGD) material (see Terminology E2201 for definitions of CCPs) (6, 7).
4.2.1 Fly ash is the most abundant CCP in existing storage areas. Its beneficial uses include, but are not limited to:
4.2.2 Bottom ash can be beneficially used as raw feed for the production of clinker, as a component of structural fills, and as aggregate in the manufacturing of masonry products (6, 7, 9).
4.2.3 Boiler slag can be used as blasting grits and roofing granules. Other applications include, but are not limited to, as a component of structural fills and mineral filler in asphalt (7, 9).
4.2.4 Fluidized-bed combustion (FBC) ash can be utilized in various mixtures as a low-strength concrete material and soil stabilization agent (7).
4.2.5 Flue gas desulfurization (FGD) gypsum, in its majority, is typically beneficially used in gypsum panel products. Other uses include in agricultural applications to improve soil, as a component in structural fills, and as an important component in the production of cement (6, 7, 9).
4.3 Approval Context— This guide does not supersede local, state or country requirements, if applicable. This guide is intended to be used for storage areas that are both within an approval authority program and historic (or unpermitted) storage areas.
4.3.1 For harvesting of CCPs from storage areas within an approval authority program, governing documents should be carefully reviewed and followed to ensure that all requirements relative to design, operations, monitoring, closure, and post-closure are followed, or that agreements are established to ensure compliance and allow for harvesting activities.
4.3.2 For harvesting of CCPs from historic (or unpermitted) storage areas, the project team should engage with the appropriate local, state, province, or country approval, or combination thereof, authorities to determine the appropriate requirements, and should ensure that the appropriate engineering controls and institutional controls are incorporated into the harvesting project.
4.4 Use of Guide— Approval authorities may incorporate this guide, in whole or in part, into general guidance documents or site-specific approval documents.
4.5 Professional Judgment— This guide presumes the active involvement of an environmental professional who is knowledgeable in how to design and construct storage areas and how to identify acceptable site conditions, or when appropriate, satisfy applicable statutory or approval authority limitations on the use of an operating, closed, or historic (unpermitted) storage area.
4.6 Inherent Uncertainty— Professional judgment, interpretation, and some uncertainty are inherent in the processes described herein even when decisions are based upon objective scientific principles and accepted industry practices.
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