SAE USCAR45

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PERFORMANCE SPECIFICATION FOR WELDED WIRE-TO-WIRE SPLICES

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SAE USCAR45

PERFORMANCE SPECIFICATION FOR WELDED WIRE-TO-WIRE SPLICES

PUBLISH DATE 2018
PAGES 22
SAE USCAR45

SAE/USCAR-45 defines test methods and performance requirements for ultrasonically-welded wire-to-wire splices for automotive applications.

Face-to-face, butt splice, and center strip configurations per Figure 1 can be tested.

The tests defined in this specification subject samples on test to stresses that simulate a lifetime of exposure for a road vehicle. Stresses called out in this specification include:

  • thermal shock,
  • temperature/humidity cycling, and
  • mechanical stress from different directions.
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